Warehouse 360
Introduction
Warehouse 360 empowers decision-makers with real-time insights into workforce efficiency, congestion points, space utilization, and process inefficiencies.
By combining wearables management, warehouse visibility (Control Tower), business process analytics, and labor planning in a single, holistic platform, INSIGHT and Warehouse 360 enable data-driven decision-making and continuous operational improvement.
Warehouse 360 comprises four core features designed to deliver end-to-end warehouse intelligence:
Layout Visibility - Spot Layout Inefficiencies
Warehouse 360 uses intuitive visualization techniques to assess whether your warehouse layout is organized efficiently.It enables logistics planners and operations teams to quickly answer key questions such as:
Are high- and low-runners placed in the right locations?
Which warehouse zones are most frequently used?
Where is shelf space underutilized?
Are items placed at ergonomically optimal heights?
By optimizing layout and space utilization, you can minimize walking distances, improve picking efficiency, and promote a safer, more ergonomic work environment.
Workflow Visibility – Find the Root Cause
Gain a detailed understanding of how your jobs and tasks are executed. Warehouse 360 helps your operations team identify:
Idle time between scans.
Locations with failed scans or workflow errors.
Out-of-sequence picking paths.
Gaps between actual and planned task execution times.
These insights help uncover the root causes of inefficiencies and outliers in your shop floor operations — making process mining simple, actionable, and visual.
Warehouse KPIs and Workload Visibility – Track Productivity, Health & Safety
Warehouse 360 provides more than 80 Key Performance Indicators (KPIs) to measure and benchmark the performance of equipment, labor, and layout.The platform’s visualization suite includes graphs, heatmaps, tables, and dashboards, all of which can be enriched with alerts and notifications for proactive management.
These analytics empower continuous improvement and operational excellence teams to set meaningful benchmarks and optimize productivity, safety, and ergonomics across the warehouse.
Workload Visibility – Analyze Labor Utilization Metrics
Warehouse 360 highlights zones and tasks that contribute to excessive strain, such as poorly placed inventory or unbalanced workloads.
By detecting congestion and uneven task distribution, Warehouse 360 highlights zones and tasks that contribute to excessive strain, such as poorly placed inventory or unbalanced workloads.
Setup and data requirements
Our preferred integration method during on-boarding is importing the CSV files and connecting the scanners. This approach eliminates the need to integrate with corporate information systems.
To create a layout of your warehouse and consolidate external data with INSIGHT data and your ProGlove scanners, you will need to:
validate your storage/shop floor by providing a visual representation/map (.pdf, .jpeg, etc.)
validate items and storage data by providing an export from the WMS / ERP system master data (items and their properties, i.e. description, weight, barcode, ID, rack type, item assignments, etc.)
Note
Note: Automated integration can/will beestablished at a future stage.
Requirement | What's needed | Purpose | Examples |
|---|---|---|---|
Insight Connectivity | Scanners are connected through your network too our Insight platform. | Fusing the data that we cannot get from your WMS (errorscans, motion data, clock in/out),Have a real time data source for transactions. | |
Digitized Layout | Pictures and videos of the layout, CAD files, Export of location master data from the WMS | Make sure we can create a digital twin of your shopfloor layout | |
Item Master Data | SKU, dimensions, Unit Of Measure (UOM) relationships, and item metadata (Like Item Group, Pollution Class, etc.), and any data that is being used as part of the Picking process. | To accurately simulate picking and travel times through a detailed item catalog. | |
Item Assignment or Inventory Stock Report | Item SKUs, location,and optional quantity details. | Represents fixed item assignments or provides a snapshot of current warehouse stock. | |
Optional: Historical Order Lines or Picklists | Data from at least one month of customer orders or picklists (work assignments). | To assess warehouse performance and optimize operations |
Devices | Subscription plan | Resources |
|---|---|---|
MARK Basic, MARK Display, MARK 2, LEO, MARK 3, MAI | Custom setup within INSIGHT Enhance. |
FAQs
1. | How is Warehouse 360 set up? |
Warehouse 360 requires customization for each customer. See here for data requirements and contact your ProGlove representative for more details and a demo. | |
2. | Which scanners are supported? |
All scanners that can be connected to INSIGHT will be visible in Warehouse 360. | |
3. | Which WMS systems are supported? |
Any WMS system that can export a master data item list with article and location information. |